Carbon Footprint of Elastane

Elastane, also known as spandex or Lycra, is a highly elastic synthetic fiber widely used in activewear, swimwear, and form-fitting garments to provide stretch and shape retention. The carbon footprint of elastane averages approximately 24.6 kg CO₂e per kg, reflecting the energy-intensive petroleum-based production process required to create this durable, flexible material.

What’s are the CO2e emissions of Elastane

What’s are the CO2e emissions of Elastane?

The carbon footprint Elastane produces approximately 24.6 kg CO2e per kg (both median and average values), driven primarily by energy-intensive polyurethane synthesis from petroleum-based feedstocks. These CO2 emissions Elastane generates, along with greenhouse gas emissions Elastane releases during chemical processing, make it one of the more carbon-intensive synthetic fibers in textile production.
  • Average footprint per kg: 24.6 kgCO2e
  • Median footprint per kg: 24.6 kgCO2e

Emissions by Process Step in Elastane Production

The footprint of Elastane includes emissions from multiple processing stages. The following process steps were identified as carbon hotspots for Elastane production:
  • Textile Formation: 44.6%
  • Raw Materials And Yarn Formation: 24.7%
  • Coloration: 15.3%
Emissions by Process Step in Elastane Production
How Does Elastane Compare to Alternatives?

How Does Elastane Compare to Alternatives?

Recycled elastane production generates 21.6 kg CO2e per kg, representing a 12% reduction compared to virgin production at 24.6 kg CO2e per kg, demonstrating measurable emissions benefits from mechanical or chemical recycling processes.
  • Virgin Elastane per kg: 24.6 kgCO2e
  • Recycled Elastane per kg: 21.6 kgCO2e

Elastane Water Consumption

Water usage Elastane averages 16.4 m3 per kg for virgin production, while the water footprint Elastane per kg drops to 14.9 m3 when recycled, demonstrating reduced Elastane water consumption through circular practices.
  • Average water use per kg: 16.4 m3
  • Median water use per kg: 16.8 m3
Elastane Water Consumption

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References

Data sourced from Carbonfact’s proprietary database, powered by over 50 million LCAs run on textile, fashion, and footwear products. The methodology is aligned with the EU Product Environmental Footprint (PEF) and adapted for product category specificity.

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