Carbon Footprint of Polyethylene

Polyethylene is a lightweight, versatile plastic commonly used in apparel and footwear for packaging, waterproof linings, and synthetic components like zipper pulls and labels. The carbon footprint of polyethylene averages approximately 4.1 kg CO₂e per kg, making it a relatively high-impact material derived from fossil fuels that contributes significantly to the environmental footprint of fashion products.

What’s are the CO2e emissions of Polyethylene

What’s are the CO2e emissions of Polyethylene?

The carbon footprint of polyethylene ranges from 4.1 kg CO2e per kg (median) to 4.1 kg CO2e per kg (average), with CO2 emissions from polyethylene production primarily driven by energy-intensive cracking of petroleum feedstocks. Greenhouse gas emissions from polyethylene manufacturing stem largely from fossil fuel extraction, refining processes, and polymerization reactions.
  • Average footprint per kg: 4.1 kgCO2e
  • Median footprint per kg: 4.1 kgCO2e

Emissions by Process Step in Polyethylene Production

The footprint of Polyethylene includes emissions from multiple processing stages. The following process steps were identified as carbon hotspots for Polyethylene production:
  • Raw Materials: 66.7%
  • Molding And Curing: 18.5%
  • Mixing And Preparation: 14.8%
Emissions by Process Step in Polyethylene Production
How Does Polyethylene Compare to Alternatives?

How Does Polyethylene Compare to Alternatives?

Recycled polyethylene production generates 2.6 kg CO2e per kg, representing a 37% reduction in greenhouse gas emissions compared to virgin production at 4.1 kg CO2e per kg.
  • Virgin Polyethylene per kg: 4.1 kgCO2e
  • Recycled Polyethylene per kg: 2.6 kgCO2e

Polyethylene Water Consumption

Water usage Polyethylene shows recycled material requires 0.9 m3 per kg, while the water footprint Polyethylene per kg for virgin production is negative, indicating Polyethylene water consumption varies significantly by production method.
  • Average water use per kg: -1.2 m3
  • Median water use per kg: -1.2 m3
Polyethylene Water Consumption

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References

Data sourced from Carbonfact’s proprietary database, powered by over 50 million LCAs run on textile, fashion, and footwear products. The methodology is aligned with the EU Product Environmental Footprint (PEF) and adapted for product category specificity.

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